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Lack of Free Reving beyond 2500RPM 1972 V8 3500S Manual.

Technical issues relating to the V8 engine.
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Lack of Free Reving beyond 2500RPM 1972 V8 3500S Manual.

Postby Lovel on Thu May 31, 2012 1:58 pm

Having recently just completed a full rebuild of my V8 engine and after replacing the following I still feel my engine is not as
free reving as it could be. Relevant information from the rebuild:

Composite head gasket fitted C/R? less than 10.5:1?
EFI camshaft fitted
P6 cylinder heads as per original
Standard air filters
Stainless exhaust
S type exhasut manifolds.
6 deg timing at idle BTDC set with strobe
Vacuum checked with good healthy readings
Cylinder compression pressures range from 175-180psi engine hot
Electronic ignition with new std plugs at .025" gap, new ignition leads
Fuel pump pressure 5psi, new filter, Octane booster castrol valvemaster
Full advance on distributor is being achieved ,checked with strobe


I need to confirm the needle coding for the SU's as I cant recall what is fitted atm, they will be STD I'm sure

The vehicle runs sweet enough at lower revs, but when you want to push it a bit more, it nearly gets to the red line but only
reluctantly/slowly. My old SD1 used to fly all the way round to redline without a groan, so it should be posoible with the P6?

Can anyone advise if a needle change will help? either I should go for smaller or larger needles?

I cant think of anything else that I should be checking to try and eliminate this issue ?


:?:
Last edited by Lovel on Fri Jun 15, 2012 10:49 pm, edited 1 time in total.
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Re: Lack of Free Reving beyond 3500RPM 1972 V8 3500S Manual. Nee

Postby corazon on Thu May 31, 2012 6:20 pm

Changing the throttle linkage bushes completely sorted mine, cheap starting point if you haven't replaced yours :wink:
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Re: Lack of Free Reving beyond 3500RPM 1972 V8 3500S Manual. Nee

Postby Lovel on Thu May 31, 2012 7:02 pm

corazon wrote:Changing the throttle linkage bushes completely sorted mine, cheap starting point if you haven't replaced yours :wink:
Jim


Changed them too.

Needles fitted are BBG's
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Re: Lack of Free Reving beyond 3500RPM 1972 V8 3500S Manual. Nee

Postby rockdemon on Thu May 31, 2012 8:07 pm

BBG is a bit weak, but dont think that'd cause what you're describing. My first thing to check would be the electrics i think?

Is this the first time you've tried the electronic ignition?

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Re: Lack of Free Reving beyond 3500RPM 1972 V8 3500S Manual. Nee

Postby Pilkie on Thu May 31, 2012 9:37 pm

Richen the mix a bit and try that!
What oil is in the dashpots?,as 20/50 wil be too thick,it needs to be thin or will restrict slow down dashpot movement,drain them out and try it!
Looking down the carbs,do both throttle butterflies open fully at full foot down on throttle pedal?
May need operating rods adjusting or one may be bent!
Carpet too thick under acc pedal can restrict that!
With eng ticking over turn/adjust dizzy everso slightly left or right to get the fastest tickover point!
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Re: Lack of Free Reving beyond 3500RPM 1972 V8 3500S Manual. Nee

Postby Lovel on Thu May 31, 2012 10:10 pm

rockdemon wrote:BBG is a bit weak, but dont think that'd cause what you're describing. My first thing to check would be the electrics i think?

Is this the first time you've tried the electronic ignition?

Rich.


Yes have just changed to elec ign, but at the same time I discovered that my original ballast resistor points setup had the coil wired back to front :shock: (previous owner, honest) . I had ran her for about 400 miles like this and it was running ok up a 2 or 3 thousand RPM but above that was poor, you could see the rev counter dropping out at the same time with the cutting out, hence I thought go for pointless ignition. Now she runs really sweetly with a 3 ohm coil wired correctly, but seems lethargic at higher revs.
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Re: Lack of Free Reving beyond 3500RPM 1972 V8 3500S Manual. Nee

Postby Lovel on Thu May 31, 2012 10:15 pm

Pilkie wrote:Richen the mix a bit and try that!
What oil is in the dashpots?,as 20/50 wil be too thick,it needs to be thin or will restrict slow down dashpot movement,drain them out and try it!
Looking down the carbs,do both throttle butterflies open fully at full foot down on throttle pedal?
May need operating rods adjusting or one may be bent!
Carpet too thick under acc pedal can restrict that!
With eng ticking over turn/adjust dizzy everso slightly left or right to get the fastest tickover point!


I have the mixture set at 2.5 turns (default setting for moment) until I get the gunsons colourtune on it, maybe worth a try a little richer for sure. I would almost say that when I back off on the throttle she speeds up, but maybe my imagination. tbh.
I have 20/50 in the dashpots, so will also swap this out, maybe try something available like 3 in 1 oil, as the nearest I have to the spec is 30w for lawnmowers.
Will also look at the others things you suggest, thanks.
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Re: Lack of Free Reving beyond 3500RPM 1972 V8 3500S Manual. Nee

Postby Tor on Thu May 31, 2012 11:02 pm

Lovel wrote: when I back off on the throttle she speeds up, but maybe my imagination. tbh.

Mine has come out of sync a bit since I made tonnes of adjustments a couple of weeks ago, and I'm getting a little bit of "second wind" just as I come off light throttle in some scenarios. One carburetter is shutting off while the other is still fuelling. I might check that the acc pedal upright rod by the heater box is adjusted for full pedal travel. Manually activate the throttle mechanism to see if it brings both carbs off the idle screws at the same time, and as much.

But the rest of this makes me think your coil or ignition wiring may be out of sorts?
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Re: Lack of Free Reving beyond 3500RPM 1972 V8 3500S Manual. Nee

Postby Pilkie on Fri Jun 01, 2012 5:38 pm

Adjusting the carbs from your current setting is easy,just turn it 1/4 turn either way,and it will speed up or slow down,what you need to find is the fastest point!
I have mine set 1/4 turn weaker from the fastest point,and on a nice steady M-way 55mph run return about 25mpg!!
If I really boot it and also using it for work and back short trips I get circa 15-18mpg!!
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Re: Lack of Free Reving beyond 3500RPM 1972 V8 3500S Manual. Nee

Postby Lovel on Sat Jun 02, 2012 10:00 am

Hmm, the plot thickens. Changed out dashpots to 3in1 oil no real discernible difference tbh. However the lack of revving or lethargy kicks in nearer 2500rpm (I said 3500rpm (mistakenly) originally, I dont think the viscosity of the oil has caused this) and seems to get worse the more I floor it. Now I know it was doing this previously with the points installation too, but the ballast coil was wired incorrectly for polarity. I installed the new elec ign and 12v 3ohm coil as per the way it should be.

Once I reach revs over 2500 ish the rev counter starts dropping and swaying around, suggesting power supply issues?, but when I check for intermittent supply with my multimeter all seems well. To get around this I temporarily took the 12v supply direct from washer supply and get same results.
When I installed the elec ign system I spliced in (soldered and heat shrink) a wire to run to the coil which bypassed the ballast wire behind the rev counter, but left the ballast wire intact so I could swap back to original if I wanted to.

Have fitted new vacuum, leads, plugs, dist cap previously.

With sudden cutting out at higher revs it looks on the surface it could be something like electrical continuity issue, but the harder I try to push it the worse it gets, possibly need to look at fuel starvation, blocked breathers, fuel cap etc, will take a look at fuel filter (was new) and fuel pump (old not renovated but is putting out 4-5psi which seems to be within specs). Noted that with engine stopped the fuel pressure in the pump drops off over two mins to 0psi or so which suggests possible check valve leak in pump.
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Re: Lack of Free Reving beyond 3500RPM 1972 V8 3500S Manual. Nee

Postby rockdemon on Sat Jun 02, 2012 10:05 am

that is coil or condenser symptoms... there are some dodgy ones about!

Whats the other low tension wiring like?
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Re: Lack of Free Reving beyond 3500RPM 1972 V8 3500S Manual. Nee

Postby Lovel on Sat Jun 02, 2012 10:22 am

rockdemon wrote:that is coil or condenser symptoms... there are some dodgy ones about!

Whats the other low tension wiring like?


The low tension wiring is in good shape for its age, although I have bypassed some of it for the elec ignition kit. There are no dodgy splices insulating tape etc. If I do need to splice in it is soldered into loom and good quality heat shrink tube and braised sleeving used where appropriate, and rather than crimp connectors on I always solder them at the ends too, then push the rubber boot over the end.

The coil I'm using with the elec ignition is 3.0 Ohm resistance, I need to check primary and secondary resistance to see what I get there.

With the engine running I am getting a bit over 14v, I have just noticed that the electronic ignition that ive fitted specifies 13.5V max. According to the supplier, damage can occur if you have 14.2V at 2500rpm. However it must be said I had the same issue when the points were fitted albeit with the coil polarity incorrectly fitted. Perhaps an adjustment of the alternator regulator is on order to bring it down a bit?
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Re: Lack of Free Reving beyond 3500RPM 1972 V8 3500S Manual. Nee

Postby Tor on Sat Jun 02, 2012 10:31 am

I was thinking coil too. So you've fitted a different one now?

Fuel starvation? Surely not if the symptom appears straight away? It'd take a couple of secs of deep pedal before you drain the float chambers and lose power, and then it'd be one carb first making the engine run like an asthmatic four.

But an automotive electronics product that can fail over 13.5V when cars tend to charge at 13.8V and such - added to fluctuations? I dunno about that.
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Re: Lack of Free Reving beyond 3500RPM 1972 V8 3500S Manual. Nee

Postby Lovel on Sat Jun 02, 2012 10:39 am

Tor wrote:I was thinking coil too. So you've fitted a different one now?

Fuel starvation? Surely not if the symptom appears straight away? It'd take a couple of secs of deep pedal before you drain the float chambers and lose power, and then it'd be one carb first making the engine run like an asthmatic four.

But an automotive electronics product that can fail over 13.5V when cars tend to charge at 13.8V and such - added to fluctuations? I dunno about that.


Yes I think I will try another coil, maybe have old one somewhere to substitute.

They specify that above 14.2v 2500rpm can have issues, I agree with you, may be a very tight tolerance tbh, it is such a small margin. Possibly no worse than some of the other suppliers of these things. I guess this is where the old points and condenser system is more tolerant.
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Re: Lack of Free Reving beyond 3500RPM 1972 V8 3500S Manual. Nee

Postby Lovel on Sat Jun 02, 2012 10:31 pm

I removed the distributor cap to check for movement of the vacuum advance and discovered that the electronic ignition module was fouling the rotating magnet after a certain amount of movement of the baseplate and rpm's, stopping any further advance above 2500rpm.

The electronic ignition I fitted does not fit the distributor base plate so it was modified to fit, which seemed to go fine initially, its just that when the triangular base plate advances the module starts to strike the rotating magnet as they do not move relative to one another.

The original points, condenser and coil have been refitted for now, and work fine. The reason I changed them out in the first place was because I had serious misfiring. This was actually down to the coil polarity being incorrectly wired by a previous owner, but by the time I had realised this error the electronic ignition was almost fully fitted.

I checked the vacuum advance readings and found it begun to move at 5hg and was fully maxed out at 14hg. Thumbing through the workshop manual there seems to be quite a few different value vacuums with some that have a full advance of 26hg. I purchased mine new recently from a recognised specialist, maybe it is too low, as I still think the vehicle is lethargic at higher rev range ?

With engine running I am getting 13.8v at 2500rpm so I think the regulator is ok tbh, so will not adjust for now.
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